The IBC Cage Making Machine is an advanced automated production line tailored for crafting IBC container frames with precision and speed. It seamlessly integrates automated welding, robotic mesh handling, automatic bending, and locking mechanisms, alongside hole punching equipment. This streamlined system minimizes labor to just 2-3 operators for loading and unloading, maximizing efficiency. Optional automatic base frame welding and robotic unloading further boost productivity, making it an ideal solution for modern IBC manufacturing.
Automatic 6 heads IBC mesh welding machine
The welding system is equipped with four sets of Medium Frequency (MF) Direct Current (DC) power sources, enabling simultaneous welding at six distinct spots. The dual-layer fixture feeder allows for continuous operation, as material can be loaded onto one fixture while the other is in the process of being welded, ensuring an uninterrupted production flow.
IBC tank wire mesh
The welding apparatus is engineered to transform tubes into a robust flat mesh pattern. Known for its solid and reliable welding quality, the entire welding procedure can be accomplished in approximately 60 seconds.
IBC cage bending machine
The IBC Cage Frame Double Station Bending Machine is meticulously designed to be processed in its entirety. This approach ensures high precision in bending, a stable operational performance, and enhanced efficiency throughout the production process.
Bending IBC cage frame
The bending machine is tasked with shaping the flat mesh into a square frame configuration. The entire bending operation is swift, with each cycle taking approximately 20 to 25 seconds to be completed.
IBC cage frame locking machine
The IBC Cage Frame Locking Machine performs its operations in a holistic manner, ensuring high accuracy in the insertion process, strong and secure locks, and delivering a stable and efficient operational performance.
Efficiency and Precision in Locking Operations
Utilizing hydraulic power, the locking machine secures the ends of the tube frame. The entire locking procedure is conducted efficiently.
IBC cage punching machine
The IBC Cage Frame Hole Making and Punching Machine is specifically utilized to create the necessary holes in the frame. This process is essential as it allows for the secure attachment of the complete frame to the base frame.
Punching on IBC frame
The hole making and punching machine operates with hydraulic force, ensuring precision and swiftness in its operations.
IBC bottom tube bending machine
The IBC Bottom Tube Bending Machine is designed to bend galvanized steel tubes into the quadrilateral shape required for the bottom frame of the IBC tank.
Bottom tube for IBC tank
The bending process is typically automated and controlled with precision to maintain uniformity and quality across all produced IBC bottom frames.
IBC tank base welding machine
The Base Frame Welding Machine, with a horizontal design and seven welding heads, automates the welding of the IBC base frame, with operators only handling loading and unloading.
IBC tank base
Four feet, one middle foot, one metal beam and one bottom tube are welded together by IBC base welding machine.IBC steel cage base for stacking stablely.
IBC cage making machine parameter
|
IBC cage frame welding machine | Maximum weld width | 1200 |
| Maximum weld length | 4250 |
| Equipment welding principle | IF / single-sided double-point |
| Pipe material | Belt rib galvanized tube |
| Pipe thickness | 1mm -2mm |
| Pipe diameter | 14mm -20mm |
| Pending method | handwork |
| Slant method | Manual / automatic work |
| production
efficiency | Between 300-400 tablets / 8 h |
| Requirements for
aircraft operation personnel | Automatic: 2 people
Manual: 3-4 persons |
| Welding accuracy | ±0.5mm |
Please contact us for more detailed parameters of IBC cage making machine.
IBC cage making machine effect
