Jerry Can Blow Molding Machine

Jerrycan blow molding machines are essential for producing durable and reliable containers for liquid storage. These specialized machines efficiently transform HDPE plastic into the desired jerrycan shape, ensuring that each container is leak-resistant and maintains a high level of quality. They are particularly ideal for industries that require dependable solutions for the storage of liquids.
German Technology
Precise & Mechanical design with top-level Germany technology for excellent reliability and technology.​​​​​​​
365 days non-stop
Continuous production without break, ensuring 24 hours / 7 days output to satisfy final client’s order demand.​​​​​​​
0-labor factory
Full automatic line which creates labor-free production, saves labor-cost and increases producer's competition in market.​​​​​​​
High-level output
800g jerry can — 3,840 pcs / day

1,300g jerry can — 3,072 pcs / day​​​​​​​
  1. What is Jerry can blow molding machine?
  2. What are the application areas of plastic Jerry cans?
  3. What are the technical specifications of Jerry can blow molding machine?
  4. How to choose a suitable Jerry can blow molding machine?
  5. What are the well-known Jerry can blow molding machine manufacturers?
  6. How to improve the automation of Jerry can blow molding machine?
  7. What different specifications can the Jerry can blow molding machine produce?
  8. How is the after-sales service of Jerry can blow molding machines?
  9. What should you pay attention to when purchasing a Jerry can blow molding machine?

What is Jerry can blow molding machine?

The Jerry can blow molding machine is a device used to make durable plastic containers, specifically Jerry cans, which are designed for the storage and transportation of liquids. These machines utilize a blow molding process in which HDPE is heated and then expanded through air pressure to form the shape of a container. To produce jerrycan with zero leakage, high quality containers, HUAN Machinery offers complete production line solutions.

What is the working principle of Jerry can blow molding machine?

Extrusion parison: The extrusion portion of the machine extrudes molten plastic material into a tubular parison (also called a parison). The parison is formed through an annular extrusion die.

Preforming: The parison is cut to a predetermined length to form a preformed tube, waiting for the next step of blow molding.

Clamping mold: The preformed parison is moved into the closed blow mold, and the mold clamps the parison.

Inflation molding: Inject compressed air into the interior of the parison through the pores inside the mold, causing it to expand and fit the inner wall of the mold to form the desired product shape.

Cooling and shaping: The blown parison needs to be cooled to shape. The cooling process can be carried out through a cooling system inside the mold, or an external cooling device can be used.

Exhaust: During the blow molding process, the air in the parison needs to be exhausted so that the parison can fully expand and fit the mold.

Demolding: The cooled and shaped plastic products are taken out of the mold and prepared for subsequent processing.

Trimming: Remove the excess edges produced when the product comes out of the mold to make the product neater.

Quality inspection: Conduct quality inspection on finished products to check for defects such as uneven wall thickness, bubbles, cracks, etc.

What are the technical specifications of Jerry can blow molding machine?

 Machine Model  T25D-900
 Layers  1  2  3
 Extruders  100mm  90/90mm  70/90/70mm
 Main Drive  90kw  70/70kw  40/70/40kw
 Max Extrusion Output  320kg/hr  170/170kg/hr  120/170/120kg/hr
 Product Capacity  20-30L jerrycan
 Product Weight  800-1400g
 Production Rate  120-145 BPH
 Average Consumption  55kw  65kw  75kw

 

How to choose a suitable Jerry can blow molding machine?

When selecting a suitable Jerry can blow molding machine, there are several factors to consider to ensure that the machine meets your production requirements and provides the best value for your investment. Here are some key points to keep in mind:

1. Machine Capacity and Output: Evaluate the production volume you require and choose a machine that can deliver the desired output. High-capacity machines are more efficient for mass production, but they may also require a larger investment and space.

2. Material Compatibility: Ensure that the machine is compatible with the material you plan to use, such as HDPE (high-density polyethylene), which is commonly used for Jerry cans.

3. Automation Level: Consider the level of automation you need. Fully automated machines offer higher efficiency and lower labor costs but may have a higher initial cost. Semi-automated or manual machines could be more cost-effective for smaller operations or for those who prefer more control over the process.

4. Energy Efficiency: Look for machines that are energy-efficient to reduce operational costs and environmental impact. Modern machines often incorporate energy-saving technologies.

5. Quality and Precision: The machine should be capable of producing high-quality cans with consistent dimensions and wall thickness. Check for features that ensure precision, such as advanced control systems and quality monitoring tools.

6. Ease of Operation and Maintenance: A user-friendly interface and easy maintenance procedures are important for the efficient operation of the machine. Consider machines with intuitive controls and accessible parts for maintenance.

7. Warranty and After-Sales Service: A good warranty and reliable after-sales service are essential. This ensures that you have support in case of any issues and can minimize downtime.

8. Budget: Determine your budget and find a machine that offers the best features and performance within your price range.

9. Manufacturer Reputation: Choose a reputable manufacturer with a proven track record in the industry. This can be verified through customer reviews, case studies, and the company's history.

10. Future Expansion: Consider whether the machine can be upgraded or scaled up to accommodate future expansion plans without needing a complete replacement.

By taking these factors into account, you can make an informed decision and select a Jerry can blow molding machine that is suitable for your specific needs and production goals.

What are the well-known jerry can blow molding machine manufacturers?

1. Kautex Maschinenbau (Textron) 
 
- Known for their extrusion technology and blow molding machines that offer maximum productivity and product quality. They have a range of machines suitable for various applications.
-https://www.kautex-group.com/

2. Sidel 
 
- A company with a significant history in the packaging industry, offering comprehensive solutions for PET, can, and glass packaging, which could include jerry can production.
- https://www.sidel.com/

3. SIPA
 
-An Italian manufacturer known for their blow molding solutions, which could be adapted for the production of jerry cans and other plastic containers.
- https://www.sipablow.com/


4. Suzhou Tongda 
- With over 25 years of experience, they offer fully automated machinery for manufacturing a range of plastic bottles, including jerry cans.
- https://www.tongdamachine.net/

5. Huan Machinery 
- A large plastic machinery manufacturer with a focus on intelligent green plastic mechanical products, including jerry can blow molding machines.
- https://www.plasticbottlemake.com/

These manufacturers are recognized for their expertise in the field and offer a range of blow molding machines suitable for the production of jerry cans and other plastic packaging solutions. When selecting a machine, consider factors such as machine capacity, material compatibility, level of automation, energy efficiency, and the reputation of the manufacturer.

How to improve the automation of jerry can blow molding machine?

1. Integrate Advanced Control Systems: Utilize programmable logic controllers (PLC) for automated control of the machine operations. PLC systems can manage various aspects of the blow molding process, from material handling to the actual blow molding and ejection of finished products.

2. Implement Servo Motor Technology: Replacing hydraulic systems with servo electric drives can increase precision and energy efficiency. Servo motors offer better control over the machine movements and can be integrated with PLCs for automated operations.

3. Adopt Robotic Automation: Introduce collaborative robots (cobots) to assist with tasks such as loading, unloading, and quality inspection. Cobots can work alongside human workers in a shared workspace safely and efficiently.

4. Optimize the Mold Design: Use computer-aided design (CAD) and computer-aided manufacturing (CAM) technologies to create precision molds that require less manual adjustment and can be changed out quickly for different jerry can sizes or designs.

5. Enhance Material Handling: Automate the feeding of raw materials into the machine to ensure a consistent supply and reduce downtime. This can be achieved through the use of automated conveyors and feed systems.

6. Upgrade to Multi-Cavity Molds: If your production volume justifies it, multi-cavity molds can significantly increase output by producing multiple containers simultaneously.

7. Introduce Vision Systems: Install vision inspection systems to automatically detect defects and inconsistencies in the jerry cans, allowing for real-time adjustments and减少了废品率.

8. Leverage IoT and Data Analytics: Connect the blow molding machine to the Internet of Things (IoT) to collect and analyze data on performance, which can be used to optimize machine settings and predict maintenance needs.

9. Use Energy-Efficient Technologies: Implement energy-saving technologies such as variable frequency drives (VFDs) for motors and energy-efficient heating systems.

10. Train Staff: Provide training to your staff on the new automation systems to ensure they can operate and maintain the equipment effectively.

11. Modular Design: Adopt a modular approach to machine design, allowing for easier upgrades and the integration of new technologies as they become available.

12. Maintenance Programs: Establish preventive maintenance programs to ensure the automated systems run smoothly and to minimize unexpected downtime.

By focusing on these areas, manufacturers can significantly improve the automation of their jerry can blow molding machines, leading to a more competitive and profitable production process.

What different specifications can the Jerry can blow molding machine produce?

Jerry can blow molding machines are designed to produce kinds of sizes and shapes, typically used for storing chemical liquids, 20L 25L 30L HDPE jerry cans ,plastic container.

How is the after-sales service of Jerry can blow molding machines?

A one-year warranty and the ability to send engineers to the customer's factory for commissioning and installation are excellent after-sales support measures.
1. Installation and commissioning: Sending experienced engineers to the customer site for installation and commissioning can ensure that the machine is correctly set up according to the manufacturer's specifications, thereby reducing the risk of equipment failure.

2. Operation training: Engineers can train the customer's operators at the same time during the installation process to ensure that they understand how to properly use the machine and carry out basic daily maintenance.

3. Remote control function: our jerry can blow molding machine has remote control function, the technician can remotely access the control system of the machine, fault diagnosis and software update, and even solve problems remotely in some cases, which can save time and cost.

4. Continuous support: After the one-year warranty period, we usually provide continuous technical support and maintenance services. Please feel free to contact us if you have any questions about jerry can blow molding machine.

5. Spare parts supply: Ensure that HUAN MACHINERY can provide the required spare parts and consumables during and after the warranty period to avoid long downtime due to lack of parts.

What should you pay attention to when purchasing a jerry can blow molding machine?

When purchasing a jerry can blow molding machine, there are several important factors to consider to ensure that the machine meets your production needs and offers a good return on investment. Here's what you should pay attention to:

1. Machine Capacity and Output: Ensure the machine can produce the volume of jerry cans you require. Consider both the short-term and long-term production needs of your business.

2. Material Compatibility: Verify that the machine is compatible with the type of plastic material you intend to use, such as HDPE or PP.

3. Automation Level: Assess the level of automation you need. Fully automated machines can increase efficiency but may come with a higher price tag. Semi-automated or manual machines might be more suitable for smaller operations.

4. Energy Efficiency: Look for machines that are energy-efficient to reduce operational costs. Modern machines often include energy-saving features.

5. Quality and Precision: The machine should be capable of producing jerry cans with consistent quality and precision. Check for features that ensure accuracy, such as advanced control systems.

6. Ease of Operation and Maintenance: A machine with user-friendly controls and easy maintenance is desirable. This can help reduce downtime and operational costs.

By considering these factors, you can make an informed decision when purchasing a jerry can blow molding machine that aligns with your business goals and production requirements.
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