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Unveiling Precision: Crafting Excellence with IBC Tank Blow Molding Lines

Views: 1     Author: Site Editor     Publish Time: 2023-08-30      Origin: Site

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Unveiling Precision: Crafting Excellence with IBC Tank Blow Molding Lines

In the realm of modern industry, the propulsion of innovative technologies not only enhances manufacturing efficiency but also redefines production standards. Amid this dynamic landscape, the IBC tank blow molding technology stands as a trailblazer, steering the future of IBC tank production with its impactful influence. As a pivotal manufacturing process, IBC tank blow molding not only streamlines production lines but also ensures unparalleled consistency in product quality. Within this article, we delve into the core elements of IBC tank blow molding and its pivotal role within contemporary production lines. Let's unveil the enigma of this technology, exploring how it spearheads trends in the manufacturing sector and reshapes the trajectory of product innovation.


Introducing the IBC tank blow molding machine line — a synergy of technological prowess and precision engineering. This integrated system comprises key elements such as the extrusion blow molding machine, IBC tank mold, and quality testers, seamlessly shaping high-quality IBC tanks with efficiency and reliability. This line redefines manufacturing, ensuring top-notch products that meet the highest industry standards.


IBC tank blowing machine in production

The IBC tank blow molding machine offers versatile options with single layer, 2-layer, and 3-layer capabilities. With a production capacity of 22pcs per hour, this advanced system delivers efficiency and quality. Specifically focusing on the 2-layer IBC tank blow molding machine, it exemplifies precision engineering for optimal layering, ensuring robustness and fluid containment.

IBC tank blow molding machine

Enhanced Dual-Layer Capability:

1. Ensure liquid integrity with a light-proof outer layer in blue or black, safeguarding contents.

2. Utilize recycled HDPE for the outer layer, optimizing cost-efficiency without compromising quality.

3. Tailor the ratio rate of the dual layers, allowing flexible customization to meet specific requirements.

2 layers IBC tank blow molding machine


IBC tank blowing machine component list & specification sheet

SPECIFICATION

BMS135Z

DESCRIPTION

Max Product Volume

1000L IBM drum


Machine Weight

60Tons


Machine Size(LxWxH)

9.0×6.5×7.8(L×W×H )


EXTRUSION UNIT

Screw Diameter

120mmx 2

For HDPE screw material

Length/Diameter Ratio

30:1


Barrel material


38CrMoAIA + Nitride treatment

Heater material


Ceramic + Melt sensor indiction

Extrusion Motor Power

132KWx 2


Plasticizing Capacity

800Kg/hour

HDPE

DIE HEAD

Head Type

IBC drum special accumulating

First in first out

Heating Zone No.

8


Heating Power

56KW


Max Die Diameter

950mm


CLAMPING UNIT

Clamping structure


Two tie bar

Clamping Force

2000 KN


Platen Size

1600*1600mm


Platen Opening Stroke

1200-2600mm


Carriage movement


Linear guide+ slider high pressure cylinder

CONTROL SYSTEM

PARISON system

Have

Moog 100 point

Touch screen

WEINVIEW

Made in Taiwan

Robot arm

Have

Scissor type

OTHERS

Hydraulic motor

Servo motor

Italy PHASE

Hydraulic pump

Servo pump

Japan SUMITOMO

Extrusion Motor Power

136KW*2


Total Power

580KW


Average Energy Consumption

174KW


Name

Supplier

Hydraulic Servo Motor

PHASE/ Italy

Oil Pump

SUMITOMO/ JAPAN

Hydraulic Valve

YUKEN/ JAPAN

Servo Valve

ATOS/ Italy

Parison control system

MOOG/JAPAN

Sealer

Top DZ / EUROPEAN

Microcomputer Control System

MITSUBISHI PLC / JAPAN

Touch Screen

WEINVIEW / JAPAN

Temperature Controller

MITSUBISHI, / JAPAN

SSR

OMRON / JAPAN

Air Switch

SCHNEIDER/ GERMANY

Motor

SIMENS BEIDE

Power Resource

MEAN WELL/ TAIWAN

Inverter

DELTA/TAIWAN


1. This machine is used for producing plastic inner tank. Production capacity reaches 22pcs per hour

2. The machine adopts two extruder system and strong macromolecule screw, make sure the stable plasticizing capacity.

3. Special designed die core, could make min. weight 13kg IBC drum

4. Machine structure stable, middle plate through pull rod, whole frame with high precision module design, easily dismantle and assemble, finish assemble within one day

5. Drum thickness uniform, eight corners strong.

6. Stable hydraulic system, quick speed, injection material time about 10 seconds.

7. Special designed IBC accumulate head, exchange material quickly, low power consumption

8. Separate cooling system for screw cooling and hydraulic cooling to reach good cooling effect

9. Proportion valves for controlling bottom blow pin action and robot arm, precision and stable

10. Whole machine with European design.


IBC tank blowing part layout

blow molding machine layout

Auxiliary machines


I. Plastic crusher

The plastic crusher machine is a device designed to convert plastic materials into smaller fragments. Its purpose is to recycle aged plastic goods and convert them into usable raw materials.

l All steel welded frame, durable

l Easy to remove design, easy cleaning, and maintenance

l Imported steel cutter, sharp blade, easy to replace, durable

l Crush all kinds of soft and hard plastic easily

l Equipped with motor overrun and electric chain ,protection system to ensure safe use

l Choices of different blades and screen mesh

Model

Power

Blade Nos.

Crushing chamber

Capacity

Size

Weight

PD800

30Hp

6+4 pcs

815*470mm

600kgs

1750*1540*2340mm

2T

plastic crusher

II. Vacuum auto-loader for feeding HDPE

The vacuum auto-loader is a device that uses suction to automatically transport and feed HDPE (High-Density Polyethylene) material into a processing or manufacturing system.

• Simple operation, easy maintenance, automatic electric operation program

• Stainless steel hopper

• Motor protector

• Automatic alarm for overload and lack of material

• Independent filter for easy cleaning

• Optional electric eye detection directly when installing machine hopper

Model

Power

Lift

Pipe D

Capacity

Size

Weight

X800G

1.5kg

5M

38mm

600kgs

1500*400*720mm

80KG

Vacuum auto-loader


III.Mixer for HDPE raw material

Plastic mixer utilizes a swiftly rotating screw to lift raw material from the barrel's bottom to its center and then to the top, subsequently collecting and redistributing the dispersed material back to the bottom. This cyclical process efficiently achieves a thorough and uniform mixture of a substantial volume of raw materials within a short duration.

•Spiral cycle stirring, blending of raw materials more evenly and quickly

• Mixed strength, short time,low energy, high efficiency

• Equipment and raw materials contact part of the material are all stainless steel production, cleaning easy to avoid corrosion

• Timer can choose, mixing time 0-30 minutes

• Equipped with electric control safety protection devices to ensure safe operation

Model

Power

Speed

Heating Optional

Capacity

Size

Weight

JB1000L

4kw

330r/min

15kw

1000kgs

1300*2670*630mm

700kg

plastic mixer

IV. Water cooled chiller

Water-cooled chiller is a cooling system that utilizes water as a medium to dissipate heat from a process or equipment, effectively lowering the temperature and maintaining optimal operating conditions.

1. with imported compress, high efficiency and strong ability of cooling

2. with compact size

3. with energy saving

4. most suitable for IBC tank cooling with perfect cooling and performing

Model

Power

Temperature

of cooling water

Water flow

Capacity

Size

Weight

SML-11S

30Hp

5-30 degree

28cbm/h

76000kcal

per hour

2800*900*1800mm

1.2T

water chiller

V. Cooling tower for water chiller

1. Full sealed, anti-rainning, rotate speed average, anti-wearing, ABB brand motor

2. special designed reducer with long life

3. with aluminum-alloy material motor with high fans and low noise

4. Filling material:Virgin PVC forming, prolong time of water-air exchange, with longer life

Model

Power

Flow

Db noise

Fans D

Size

Weight

60T

1.5kw

46.8cbm/h

63.5

1170mm

D2100*2150mm

250Kg

Cooling tower

VI. Screw type compressor for air blowing

A screw-type compressor is used for generating airflow by employing rotating screws to compress and push air forward, providing efficient and consistent air blowing capabilities.

1. Silent and low vibration

2. User friendly design, optimized structure

3. low maintenance cost

4. High cooling efficiency

5. True direct driver

6. low energy loss

Model

Power

Pressure

Capacity

Output D

Size

Weight

XLAM40A

40Hp

10Bar

4.3cbm/min

G11/4

1200*950*1358mm

620kg

Screw type compressor


VII. Conveyor for sending deflashing part

The conveyor belt designed for transporting IBC tank plastic parts after deflashing.

1. Full automatic type

2. with motor

3. height adjustable

4. with saftey button

5. with easier maintenance

6. with low noise

Model

length

height

Width

Capacity

Size

Weight

TQ1000C

2M

Based on granulaotor H

800mm

500Kgs

2000*800*1.5M

600kgs

Conveyor belt

VIII. LEAK TESTER for valve connection

The leak test machine can detect if the valve connection of IBC tank is leaking or not.

1. With conveyor for easier up and down

2. With precise test result

3. can be connected with full automatic line

4. result showing on screen

5. time can be set adjustably

6. withe easier maintenance

Model

Air pressure

Pressure time

Slide guide

Air part

Size

Weight

HJ1000LK

0.5Mpa

5 minutes

SBR

AIRTAC

2000*2000*2340mm

1T

leak tester

IX. Vibration tester for IBC tank with frame

1. IBC table Strong quality with long life

2. Touch screen shows vibration frequency

3. Vibration motor with eccentric wheel and spring, reach 25mm vertical amplitude;

4. separate control box and main body, safe operation

5. easy installing and stable running

6. Table Stainless steel 304, no rusting, no deforming

7. vibration table with variable frequency type, strong overloading ability

8. with over-speed protection, prevent safety

Model

Frequency

Amplitude

Big loading

Table size

Time setting

Weight

ZDZD1-IBC

2-5Hz

100-300rpm

adjustable

Vertical type

25mm

2000kg

1200*1200mm

0-999hours

adjustable

800kgs

Vibration tester


Our IBC tank blow molding machine stands as a testament to innovation and efficiency in the realm of industrial production. With a focus on precision, stability, and adaptability, our machines elevate the creation of IBC tanks to new heights. Whether it's the single-layer simplicity or the advanced capabilities of our double-layer system, we're dedicated to meeting and exceeding your production needs. Experience the future of IBC tank manufacturing with us, where excellence is not just a goal, but a standard.