Unveiling Precision: Crafting Excellence with IBC Tank Blow Molding Lines

In the realm of modern industry, the propulsion of innovative technologies not only enhances manufacturing efficiency but also redefines production standards. Amid this dynamic landscape, the IBC tank blow molding technology stands as a trailblazer, steering the future of IBC tank production with its impactful influence. As a pivotal manufacturing process, IBC tank blow molding not only streamlines production lines but also ensures unparalleled consistency in product quality. Within this article, we delve into the core elements of IBC tank blow molding and its pivotal role within contemporary production lines. Let's unveil the enigma of this technology, exploring how it spearheads trends in the manufacturing sector and reshapes the trajectory of product innovation.

Introducing the IBC tank blow molding machine line — a synergy of technological prowess and precision engineering. This integrated system comprises key elements such as the extrusion blow molding machine, IBC tank mold, and quality testers, seamlessly shaping high-quality IBC tanks with efficiency and reliability. This line redefines manufacturing, ensuring top-notch products that meet the highest industry standards.

IBC tank blowing machine in production

The IBC tank blow molding machine offers versatile options with single layer, 2-layer, and 3-layer capabilities. With a production capacity of 22pcs per hour, this advanced system delivers efficiency and quality. Specifically focusing on the 2-layer IBC tank blow molding machine, it exemplifies precision engineering for optimal layering, ensuring robustness and fluid containment.

Enhanced Dual-Layer Capability:

1. Ensure liquid integrity with a light-proof outer layer in blue or black, safeguarding contents.

2. Utilize recycled HDPE for the outer layer, optimizing cost-efficiency without compromising quality.

3. Tailor the ratio rate of the dual layers, allowing flexible customization to meet specific requirements.

IBC tank blowing machine component list & specification sheet

SPECIFICATION	BMS135Z	DESCRIPTION
Max Product Volume	1000L IBM drum
Machine Weight	60Tons
Machine Size(LxWxH)	9.0×6.5×7.8（L×W×H ）
EXTRUSION UNIT
Screw Diameter	120mmx 2	For HDPE screw material
Length/Diameter Ratio	30:1
Barrel material		38CrMoAIA + Nitride treatment
Heater material		Ceramic + Melt sensor indiction
Extrusion Motor Power	132KWx 2
Plasticizing Capacity	800Kg/hour	HDPE
DIE HEAD
Head Type	IBC drum special accumulating	First in first out
Heating Zone No.	8
Heating Power	56KW
Max Die Diameter	950mm
CLAMPING UNIT
Clamping structure		Two tie bar
Clamping Force	2000 KN
Platen Size	1600*1600mm
Platen Opening Stroke	1200-2600mm
Carriage movement		Linear guide+ slider high pressure cylinder
CONTROL SYSTEM
PARISON system	Have	Moog 100 point
Touch screen	WEINVIEW	Made in Taiwan
Robot arm	Have	Scissor type
OTHERS
Hydraulic motor	Servo motor	Italy PHASE
Hydraulic pump	Servo pump	Japan SUMITOMO
Extrusion Motor Power	136KW*2
Total Power	580KW
Average Energy Consumption	174KW

Name	Supplier
Hydraulic Servo Motor	PHASE/ Italy
Oil Pump	SUMITOMO/ JAPAN
Hydraulic Valve	YUKEN/ JAPAN
Servo Valve	ATOS/ Italy
Parison control system	MOOG/JAPAN
Sealer	Top DZ / EUROPEAN
Microcomputer Control System	MITSUBISHI PLC / JAPAN
Touch Screen	WEINVIEW / JAPAN
Temperature Controller	MITSUBISHI, / JAPAN
SSR	OMRON / JAPAN
Air Switch	SCHNEIDER/ GERMANY
Motor	SIMENS BEIDE
Power Resource	MEAN WELL/ TAIWAN
Inverter	DELTA/TAIWAN

1. This machine is used for producing plastic inner tank. Production capacity reaches 22pcs per hour

2. The machine adopts two extruder system and strong macromolecule screw, make sure the stable plasticizing capacity.

3. Special designed die core, could make min. weight 13kg IBC drum

4. Machine structure stable, middle plate through pull rod, whole frame with high precision module design, easily dismantle and assemble, finish assemble within one day

5. Drum thickness uniform, eight corners strong.

6. Stable hydraulic system, quick speed, injection material time about 10 seconds.

7. Special designed IBC accumulate head, exchange material quickly, low power consumption

8. Separate cooling system for screw cooling and hydraulic cooling to reach good cooling effect

9. Proportion valves for controlling bottom blow pin action and robot arm, precision and stable

10. Whole machine with European design.

IBC tank blowing part layout

Auxiliary machines

I. Plastic crusher

The plastic crusher machine is a device designed to convert plastic materials into smaller fragments. Its purpose is to recycle aged plastic goods and convert them into usable raw materials.

l All steel welded frame, durable

l Easy to remove design, easy cleaning, and maintenance

l Imported steel cutter, sharp blade, easy to replace, durable

l Crush all kinds of soft and hard plastic easily

l Equipped with motor overrun and electric chain ,protection system to ensure safe use

l Choices of different blades and screen mesh

Model	Power	Blade Nos.	Crushing chamber	Capacity	Size	Weight
PD800	30Hp	6+4 pcs	815*470mm	600kgs	1750*1540*2340mm	2T

II. Vacuum auto-loader for feeding HDPE

The vacuum auto-loader is a device that uses suction to automatically transport and feed HDPE (High-Density Polyethylene) material into a processing or manufacturing system.

• Simple operation, easy maintenance, automatic electric operation program

• Stainless steel hopper

• Motor protector

• Automatic alarm for overload and lack of material

• Independent filter for easy cleaning

• Optional electric eye detection directly when installing machine hopper

Model	Power	Lift	Pipe D	Capacity	Size	Weight
X800G	1.5kg	5M	38mm	600kgs	1500*400*720mm	80KG

III.Mixer for HDPE raw material

Plastic mixer utilizes a swiftly rotating screw to lift raw material from the barrel's bottom to its center and then to the top, subsequently collecting and redistributing the dispersed material back to the bottom. This cyclical process efficiently achieves a thorough and uniform mixture of a substantial volume of raw materials within a short duration.

•Spiral cycle stirring, blending of raw materials more evenly and quickly

• Mixed strength, short time,low energy, high efficiency

• Equipment and raw materials contact part of the material are all stainless steel production, cleaning easy to avoid corrosion

• Timer can choose, mixing time 0-30 minutes

• Equipped with electric control safety protection devices to ensure safe operation

Model	Power	Speed	Heating Optional	Capacity	Size	Weight
JB1000L	4kw	330r/min	15kw	1000kgs	1300*2670*630mm	700kg

IV. Water cooled chiller

Water-cooled chiller is a cooling system that utilizes water as a medium to dissipate heat from a process or equipment, effectively lowering the temperature and maintaining optimal operating conditions.

1. with imported compress, high efficiency and strong ability of cooling

2. with compact size

3. with energy saving

4. most suitable for IBC tank cooling with perfect cooling and performing

Model	Power	Temperature of cooling water	Water flow	Capacity	Size	Weight
SML-11S	30Hp	5-30 degree	28cbm/h	76000kcal per hour	2800*900*1800mm	1.2T

V. Cooling tower for water chiller

1. Full sealed, anti-rainning, rotate speed average, anti-wearing, ABB brand motor

2. special designed reducer with long life

3. with aluminum-alloy material motor with high fans and low noise

4. Filling material：Virgin PVC forming, prolong time of water-air exchange, with longer life

Model	Power	Flow	Db noise	Fans D	Size	Weight
60T	1.5kw	46.8cbm/h	63.5	1170mm	D2100*2150mm	250Kg

VI. Screw type compressor for air blowing

A screw-type compressor is used for generating airflow by employing rotating screws to compress and push air forward, providing efficient and consistent air blowing capabilities.

1. Silent and low vibration

2. User friendly design, optimized structure

3. low maintenance cost

4. High cooling efficiency

5. True direct driver

6. low energy loss

Model	Power	Pressure	Capacity	Output D	Size	Weight
XLAM40A	40Hp	10Bar	4.3cbm/min	G11/4	1200*950*1358mm	620kg

VII. Conveyor for sending deflashing part

The conveyor belt designed for transporting IBC tank plastic parts after deflashing.

1. Full automatic type

2. with motor

3. height adjustable

4. with saftey button

5. with easier maintenance

6. with low noise

Model	length	height	Width	Capacity	Size	Weight
TQ1000C	2M	Based on granulaotor H	800mm	500Kgs	2000*800*1.5M	600kgs

VIII. LEAK TESTER for valve connection

The leak test machine can detect if the valve connection of IBC tank is leaking or not.

1. With conveyor for easier up and down

2. With precise test result

3. can be connected with full automatic line

4. result showing on screen

5. time can be set adjustably

6. withe easier maintenance

Model	Air pressure	Pressure time	Slide guide	Air part	Size	Weight
HJ1000LK	0.5Mpa	5 minutes	SBR	AIRTAC	2000*2000*2340mm	1T

IX. Vibration tester for IBC tank with frame

1. IBC table Strong quality with long life

2. Touch screen shows vibration frequency

3. Vibration motor with eccentric wheel and spring, reach 25mm vertical amplitude;

4. separate control box and main body, safe operation

5. easy installing and stable running

6. Table Stainless steel 304, no rusting, no deforming

7. vibration table with variable frequency type, strong overloading ability

8. with over-speed protection, prevent safety

Model	Frequency	Amplitude	Big loading	Table size	Time setting	Weight
ZDZD1-IBC	2-5Hz 100-300rpm adjustable	Vertical type 25mm	2000kg	1200*1200mm	0-999hours adjustable	800kgs

Our IBC tank blow molding machine stands as a testament to innovation and efficiency in the realm of industrial production. With a focus on precision, stability, and adaptability, our machines elevate the creation of IBC tanks to new heights. Whether it's the single-layer simplicity or the advanced capabilities of our double-layer system, we're dedicated to meeting and exceeding your production needs. Experience the future of IBC tank manufacturing with us, where excellence is not just a goal, but a standard.