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Maximizing Value: Assessing the True IBC Blow Molding Cost Spectrum
Views: 4 Author: Site Editor Publish Time: 2023-11-29 Origin: Site
In the packaging solutions, the evolution from single-layer to advanced 6 layers IBC blow molding technology has been transformative. The price for 1 layer to 6 layer automatic IBC tank blowing mould machine, ranging from USD 280,000 to USD 568,000.
Automatic IBC blowing mould machines redefine industry standards by seamlessly merging high-performance capabilities with remarkable cost efficiency. Engineered to save up to 500 kWh within 24 hours, these machines revolutionize the cost dynamics of IBC blow molding processes. Featuring a versatile screw plasticization system, they eliminate material selectivity concerns while ensuring an impressive 99.9% product yield. Rapid color transitions from blue (or black) to white minimize downtime, coupled with high throughput capacity, optimizing production output and cost-effectiveness. Reliability remains a cornerstone, ensuring stable operations and minimal disruptions. Additionally, a user-friendly mold loading and unloading mechanism streamlines processes, enhancing operational efficiency while maximizing cost savings.
Our IBC blow molding machines are meticulously engineered, integrating cost-efficient components and advanced functionalities:
1. Extrusion System
- Screw and Barrel: Specially designed screws, catering to materials, including the incorporation of 20% calcium carbonate. Constructed with 38CrMoAlA material, nitrided and hardened to ensure durability and minimal brittleness.
- Drive Mechanism: Utilizing frequency-controlled speed with hardened gearboxes for precise and efficient operation.
- Temperature and Cooling Control: Modular temperature control with water cooling at the feeding section and automatic air cooling for other sections.
2. Die Head System
- Material Distribution: Incorporating a single-cylinder, center-fed, and vertically structured die head system ensuring smooth material flow and forming two peach-shaped cross-sections.
- Temperature Control: Employing modular temperature control for consistent and precise molding.
3. Clamping Device
- Utilizing a fixed clamping mechanism, ensuring ample mold space, simplified mold fixing with linear roller guide rails for easy disassembly and enhanced convenience.
· Clamping Force: 2000KN
· Tie Bar: Equipped with two tie bars for enhanced stability.
· Platen Size: Measuring 1600*1600 mm, accommodating a variety of mold sizes.
· Platen Opening Stroke: With an adjustable range of 1200-2600 mm, providing flexibility for different mold configurations.
· Max Mould Size: Up to 1500*1500 mm, allowing versatility in molding applications.
4. Bottom Blow Device
- Equipped with functionalities for top-down blowing, material support, and sealing capabilities.
- Customizable as per specific molding requirements to boost production efficiency.
5. Hydraulic System
- Integrated with a servo system controlling imported hydraulic valves and gear pumps, ensuring smooth operations, accuracy, extended lifespan, and responsiveness.
- Employing a dual closed-loop design for position and speed control, utilizing an imported 300-point wall thickness controller for precision.
6. Electrical Control System
- Employing an Italian GEFRN industrial computer for comprehensive machine control, utilizing a 10.4" imported touchscreen for seamless communication, parameter setting, and error diagnosis.
- Utilizing imported inverters for extrusion motor control, offering energy efficiency, quiet operation, and stable screw output speeds.
- Incorporating an imported 300-point wall thickness control system, ensuring uniform wall thickness and excellent stability.
IBC blow molding machine parameter
BASIC UNIT
Suitable product
1000L IBC tank, single layer
Product material
HDPE
Machine Weight
55Tons
Machine Size
9.0*6.5*7.8m
EXTRUSION UNIT
Screw Diameter
135mm
Length/Diameter Ratio
30:1
Screw material
38CrMoAIA + nitirde treatment
Screw speed
50-90rpm
Extruder method
Gear box + AC motor + Inverter
Heating Zone No.
6
Heating Power
88kw
Barrel material
38CrMoAIA + nitirde treatment
Heater material
Ceramic + thermcouple indiction
Cooling Fan No.
6
Fan Power
0.75kw * 6
Extrusion Motor Power
160kw
Plasticizing Capacity
600KG
Ladder and safety rails
Yes
DIE HEAD
Head Type
IBC drum special accumulating head
Ejection material measure
Transducer
Design
First in first out
Heating Zone No.
8
Heating Power
56kw
Max Die Diameter
950mm
Die head axis with pre-blow
Dia 160mm
Temperature control
K type melt sensor indiction + PLC
Extruder stop
Material storage complete or stop
Parison control
Have
Parison power offer
Have
CLAMPING UNIT
Clamping structure
Adopt cylinder pressure locking
Clamping Force
2000KN
Tie bar
Two tie bar
Platen Size
1600*1600 mm
Platen Opening Stroke
1200-2600 mm
Max Mould Size
1500*1500 mm
Carriage movement
Linear guide+ slider
Cylinder
High pressure cylinder
Clamping stroke measure
Transducer
HYDRAULIC SYSTEM
Drive motor
Servo motor
Hydrauic pump
Servo pump
Hydraulic valve
Famous brand
Connector, tube, seal
Yes
Oil tank capacity
500L
Operation pressure
16Mpa
Cooling water for oil
Have
Control of oil level & temperature
Have the monitor, if abnormal, alarm
BLOW UNIT
Blow pin method
Bottom blow pin
Blow pin movement
Up and down manual
Air valve
Have, AIRTAC
CONTROL SYSTEM
Machine control system
PLC
PARISON system
Have, Gefran or Moog
Touch screen
Yes
Machine’s running data storage
Yes
Emergency stop button
Have
Alarm light
Have, when have the alarm, the light will on
Robot arm
Have, scissor type
POWER
Extrusion Motor Power
160KW
Oil Pump Motor Power
45KW
Thickness Servo Motor Power
22 KW
Extrusion Heating Power
88 KW
Head Heating Power
56KW
Cooling Fan Power
4.5 KW
Total Power
375.5KW
Average Energy Consumption
112 KW
PNEUMATIC SYSTEM
Operation pressure
0.7Mpa
Blow pressure
0.6Mpa
Blow circuit
High & Low pressure controlling
Intermittent low
Have
Air bow for parison tube
Have
Air valves
Yes
Quick exhaust valve
Fixed
WATER COOLING
Machine water consumption
4500L/hr
Mold water consumption
3000L/hr
AIR CONSUMPTION
Compressed air consumption
6m3/min
Note: Above data are standard. It will make corresponding adjustments according to the actual product production.
The parameters provided above are for our single-layer IBC blowing mould machines. Additionally, we offer multi-layer IBC tank blow molding machines capable of handling 1 to 6 layers. These advanced machines allow for the incorporation of recycled material layers, significantly reducing raw material waste and contributing to environmental conservation. For further details on the specifications of our range of IBC blow mould making machines, please contact us.
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