Unveiling the Future of Manufacturing with IBC Cage Production Lines
IBC tank is a type of composite bulk container, produced through the IBC tank frame production line. At present, the main specifications are 1000 liters and 1250 liters. The main components of its product include: metal frame, plastic liner, tray, valve, and lid. It can be loaded and unloaded directly using a forklift. During the drainage process, the dead weight of the liquid can be used for drainage. With excellent performance Accepted by most liquid companies.
In this article, we will introduce the IBC tank frame production line in detail. If you are interested or have any questions, you can contact us at any time.
The production process of IBC steel frame involves a series of carefully executed steps including welding, bending, etc., each step helps to create a perfectly qualified IBC steel frame.
The IBC tank steel frame production line includes lifting parts, feeding parts, bending parts, butt riveting parts, punching parts, manipulator parts, hydraulic systems, pneumatic systems, electrical control and water cooling systems. It can also be divided into independent devices.
1. Welding from Galvanized Pipes to Frame Mesh: The IBC cage is initially formed by welding together 16 embossed vertical pipes, 5 crescent pipes, and 1 P-shaped pipe using a welding machine.This initial step ensures the structural integrity of the IBC cage.
2. Bending the Outer Frame: The outer frame undergoes a bending process, which shapes it into the desired form. The IBC bending machine offers precision, speed, and versatility. With high-quality frame machining, it bends frames efficiently, completing one in 15-20 seconds. A specialized balance system maintains consistent dimensions. Its advanced, user-friendly control system combines a human-machine interface with PLC programming. You can add a robotic arm for automatic loading. Mold block changes are easy, enhancing adaptability. The hydraulic servo system delivers precision and responsiveness. Its modular design allows customization. Ideal for bending ton-bar mesh into (1200±5mm) × (1000±5mm) rectangular frames, the IBC bending machine excels in efficiency and precision.
3. Riveting the Frame Ends: Our IBC tank frame locking machine excels in precision, durability, and efficiency. It boasts a user-friendly human-machine interface with PLC programming for high automation. You can add a robotic arm for efficient material handling, reducing the need for manual labor. Its modular design allows customization to meet specific automation needs. Discover the advantages of our IBC tank frame locking machine.The ends of the bent frame are securely joined by riveting, ensuring stability and durability.
4. Flattening and Punching: The connection points between the bottom tube and base plate are flattened and punched, creating the necessary interfaces for assembly. This meticulous process guarantees the components fit seamlessly.
5. Welding Steel Feet:The metal bottom bracket and bottom corners are welded firmly and firmly installed to the bottom of the frame, ultimately forming an IBC steel frame.(There is also a plastic bottom bracket that can be customized according to customer requirements. If you need it, you can contact us at any time.) These are welded to the frame, enhancing the overall stability and load-bearing capacity of the IBC cage.
The frame mesh welding machine, equipped with a medium-frequency inverter resistance welding controller, plays a pivotal role in this process. Its advantages, including high welding speed, high current output, and excellent penetration capabilities, make it ideal for welding various materials, such as galvanized ribbed crescent pipes and galvanized ribbed square pipes. Moreover, it ensures the welds exhibit exceptional strength and a visually appealing finish.
Once the welding is completed, the mesh sheets are either manually handled or automatically unloaded by robotic arms onto transport carts. These mesh sheets are then stacked on mesh stacking trolleys and transported to the next processing step.
The assembly line utilizes pneumatic robotic arms and conveyors to automate the process, ensuring the mesh sheets are automatically fed, rotated, bent, locked, and punched – all with precision and efficiency.
In essence, the production process of IBC cage frames combines craftsmanship with cutting-edge technology to create components that meet the highest standards of quality and durability. The result is a testament to modern manufacturing's capabilities and the commitment to delivering excellence in every IBC cage frame produced.
Precision Engineering for Quality Cages
Achieving Excellence through Precision: The production of IBC cages demands meticulous attention to detail. Precision engineering ensures that every weld, bend, and rivet aligns flawlessly, resulting in structurally sound and durable cages.
The Role of Advanced Technology: Modern manufacturing leverages state-of-the-art technology. Automated welding machines, guided by computer-aided design (CAD), execute precise welds, guaranteeing the integrity of the cage's structure.
The Materials Matter: The choice of materials is pivotal. High-quality steel and galvanized components not only enhance the cage's strength but also provide corrosion resistance, prolonging its lifespan even in challenging environments.
Durability and Safety: Precision engineering contributes to the cage's durability, a factor crucial for safe containment and transport of various liquids and bulk materials. Clients can trust in the longevity and safety of these cages for their applications.
Quality Assurance: Rigorous quality control measures are implemented throughout the production process. This includes stringent inspections and testing to guarantee that each cage meets industry standards and surpasses expectations.
In summary, precision engineering is the bedrock of crafting superior IBC cages. The integration of advanced technology and high-quality materials ensures not only the longevity and durability of these cages but also the safety and trust of clients in diverse industries.
Customization Options
Customized according to industry details: IBC cage production line can be customized and produced according to customer requirements to meet the different needs of different industries. Whether changing cage dimensions, material composition, or design features, customization ensures that the cage is seamlessly integrated into different production processes.
Customized according to production capacity: According to the different production capacity requirements of customers, to match production lines with different outputs. Small-scale operations can benefit from compact setups, while larger manufacturers can leverage the scalability of these lines to meet high-demand scenarios.
Material Options: The steel material of IBC steel frame generally uses DX51, S250GD, and different galvanized layers according to the requirements of different customers.Highlight the advantages of different materials, such as steel or galvanized steel, and how they can be selected based on factors like strength, durability, and corrosion resistance.
Design Adaptations: The maximum stacking height of ton barrels is 4 layers. When the specific gravity of the goods contained is less than 1.5 meters, it can be stacked on 2 layers. When the specific gravity of the goods is higher than 1.5 meters, it can be stacked on 1 layer. The normal stacking height of barrels is 1.15 meters. We design a better stacking frame based on the customer's filling materials, which is stable and will not tip over.
Automation and Integration: Automation and integration: The entire production line is controlled by PLC, and automated production is realized according to customer budget and needs to improve efficiency. Such as welding or assembly, which can reduce labor costs and improve consistency.
IBC cage production lines represent a paradigm shift in modern manufacturing. They offer versatility, precision, sustainability, and customization, all of which are pivotal in shaping the future of production.
Essentially, IBC's cage production lines enable companies that adopt these advanced production systems to increase productivity, save costs and improve product quality.
Embrace the future of manufacturing with IBC cage production lines and embark on a journey toward unprecedented success and innovation.
